Yardney Water Filtration Systems is a manufacturer water filtration equipment for that agricultural, food, municipal and HVAC industries. From the 1960s, the corporation developed equipment make it possible for farmers within the rich growing regions of Southern California to take out sand, silt, grit, algae as well as other contaminants from your water supply. To date, wire strippers has developed more than 100,000 standard and custom engineered water filtration systems for the various customers.
Manufacture of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless steel, with holes to get in touch pipes that can move water from the filtration unit. Several pipes with holes has to be cut before all of the pieces could be welded together and after that painted.
Chris Phillips, vice president and general manager of the Riverside, California-based company, says Yardney realizes its manufacturing processes have to be as efficient since the water filtration systems it generates.
Recently, the company determined its existing plasma pipe cutting machine wasn’t providing the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t an easy way to load and unload pipes into and out of the machine, which caused a production bottleneck. Second, it left a substantial amount of slag that needed to be manually ground from the pipes prior to welding operations. Moreover, the appliance was experiencing increasingly frequent mechanical and electrical issues, resulting in high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered a variety of advantages across the previous equipment. The Maxpro200 plasma cutting system, when combined with the Roto Hornet’s improved motion control, leaves behind almost no slag. This minimizes the volume of manual grinding necessary to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm compared to 100 ipm using the previous equipment. Plus, an effective fume extraction system captures smoke at the purpose of the cut so it does not contaminate the store-keeping the business in compliance with California Air Quality Management District regulations.
All of these features have made it feasible for Yardney to make a comprehensive variety of pneumatic wire strippers in an efficient length of time. Some cuts, including pipe notch cuts that will took four hours together with the old system, have become carried out in only a few minutes.
Programming is simpler in comparison to the previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical ui (GUI) enables the consumer to configure various end types and intersection types being cut, including straight, miter, cope, slotted and branch cuts. The prior equipment didn’t offer as many cut shapes, so some shapes needed to be cut manually. To program a fresh job, the user selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for each and every pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically created from that information.
The organization also learned that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to maximize production. Staging racks 04dexspky full-length pipe and cut parts. As opposed to loading only one pipe at the same time, the organization can load a bundle of 5 to 6 pieces right away. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the versatility to manage pipe ranging from 1 to 14 inches in diameter while extracting smoke throughout the chuck.
Mr. Phillips is pleased with the huge benefits this cable strip crimp machine offers. He strongly advocates finding the time to evaluate one’s current manufacturing processes considering changing technology. “You have to purchase your organization to keep profitable,” Mr. Phillips says. “We’ve been doing that in the past fifty years, therefore we decide to utilize that strategy to stay in business for a long time to come.”